Tuesday, January 29, 2019

WIRE DRAWING MACHINE AUTOMATION

The new generation of control system, developed by Amtech Electronics (India) Ltd, integrates the operation of Straight Line Wire Drawing Machine with respect to different Industries requirements.

Amtech offers an innovative & smart solution of Wire Drawing Machine control with Automation Package, based on AC variable frequency drive, SCADA and intelligent process controller. This Combination controls the multiple drawing from each stands.

You can rely on our solutions to improve efficiencies, operational control and accurate synchronization within your Wire Drawing Machine operations. System’s quality, reliability and flexibility give you the ability to adapt the changing market conditions now and in the future.

Features
  • Total Automation system with Advanced Electronic Control System which results in accurate Wire drawing
  • The tension of wire between the Rollers are used for drawing is Maintained constant by maintaining the position of dancer irrespective of the die size used
  • High dynamic response mitigates speed variation due to raw material variation
  • Winder and Unwinder control
  • SCADA based Monitoring and Controlling system 
  • User friendly HMI
  • Shift wise production report
  • Manual drawing option
  • Built-in diagnostic tools, graphics and reports
  • High speed operation with buffering to meet fast operation and accurate synchronization simultaneously
  • Factory tested integration
  • Simplified setup with standard solution based panel
Benefits
  • High speed stability
  • High torque accuracy gives precise synchronization
  • No manpower required as system designs on Automatic operations
  • Smooth acceleration and deceleration by VFD reduces mechanical stress on machine, which increases life of mechanical parts.
  • Better reliability, more uptime.
  • Wire Drawing mimic in SCADA gives better monitoring of Machine.
  • Trend and Alarm gives historical analysis for Machine performance.
  • Easy monitoring of each roller data includes Speed of machine, Production Data, Total KW Consumption, Unit/Kg consumption, Running Hour of machine.
  • Data logging and Report generation provides Flexibility to evaluate performance.
  • Appropriate displays are provided on the HMI unit to assist with pinpointing any faults.
  • Short Payback Period with better productivity, reduce energy consumption.
  • Quick and safe commissioning.
  • Minimized maintenance costs.
  • Qualified after-sales service by Amtech assistance.


REDUNDANT VFD SOLUTION

The new generation of control system, developed by Amtech Electronics (India) Ltd, integrates the operation of Redundant VFD for critical applications.

This solution is used for critical applications where a single stoppage of VFD is not allowed as it results in huge loss of production and/or stoppage like in Power plant, Boiler, Spinning pump etc.
Amtech has designed and successfully installed Redundant VFD solution in many critical applications with complete engineered system. Solution takes only motor connection and speed reference from the field and rest all are factory programmed. This gives plug and play installation.

At times, your process needs bump-less transfer in no time without any major change in speed. Our system solutions equipped with state-of-the-art technology monitors the health of the VFD all the time and in an abnormal situation, transfers the control to the hot standby VFD in no time. The transfer will be so smooth at times, that even your control room will not be able to diagnose the transfer.

Features


  • Redundant operation of VFD
  • Cold and Hot standby operation
  • Equal speed reference
  • Bump-less transfer with speed tracking
  • Failsafe and reliable transfer operation
  • Speed reference loss detection
  • Intelligent monitoring and controlling of all operation and interlocks
  • Optional functionality for DOL running in case of both VFD failures
  • Maintenance functionality by manually bump-less transfer to take one VFD in maintenance
  • Factory tested solution
  • User friendly system


Benefits


  • Eliminates breakdown due to failure of one VFD
  • Bump-less transfer gives jerk free operation during transfer
  • Eliminates breakdown due to speed reference loss
  • Reliable transfer with interlocks
  • Continues energy saving, without any interruption
  • Better reliability, almost 100% uptime
  • Improved process flow and excellent value for money
  • Low operating costs & minimized maintenance costs
  • Quick and safe commissioning
  • Qualified after-sales service by Amtech assistance


Major Application


  • Boiler Fans like PA Fan / ID Fan / FD Fan
  • Process Pumps – Viscose / Oil Pump
  • Mining Application – Conveyor / Crusher
  • Extruder Application – Aluminum / Plastic / POY
  • Pharmaceutical / Drug manufacturing equipment