Thursday, December 9, 2021

Solution for Motor Control, Power Quality, Paper Industry, Cement Industry, Sugar industry, Automation


 Amtech, a leading manufacturer & Supplier offers AC Drives, Variable Frequency Drive, VFD, Regen Drives, Soft Starters, Industrial Control Panels, AHF, AFC, Power Electronics products and Automation solutions.

ENERGY SAVING IN WASHING CYCLE PUMP

Industry : Paper 
Application : Washing Cycle Pump. 
Motor rating : AC Induction Motor, 3-Phase 
                        kW : 45 
                        Volt : 415 
                        RPM : 1470 
                        Hz : 50 
                        Amp : 78
Previous system: Motor was running on Star Delta Starter. 
Problem observed: 1. High maintenance cost. 
                                 2. Energy losses due to flow control by valve. 
Present system: Amtech Axpert-Eazy Series VFD , 55 kW Variable Frequency Drive used. 
                                                       + kW (Consumption)                     Valve Position 
Previous system (Without drive) :     40 kW                                                 90 % 
Open Present system (With drive) :  32 kW                                                 100 %

 Open System block diagram : 

Merits of new system : 1. Easy & smooth operation 
                                      2. Energy saving due to flow control by Variable Frequency Drive 
Economical analysis :

Energy consumption without VFD - P1 = 40 kW
Energy consumption with VFD - P2 = 32 kW
Energy saving per day ((P1 - P2) x 24) = 192 Units
Saving per day @ Rs. 8/- Unit = Rs. 1,536/-
Saving per crushing season (Approx. 300 Days) = Rs. 4,60,800/-