Tuesday, January 29, 2019

WIRE DRAWING MACHINE AUTOMATION

The new generation of control system, developed by Amtech Electronics (India) Ltd, integrates the operation of Straight Line Wire Drawing Machine with respect to different Industries requirements.

Amtech offers an innovative & smart solution of Wire Drawing Machine control with Automation Package, based on AC variable frequency drive, SCADA and intelligent process controller. This Combination controls the multiple drawing from each stands.

You can rely on our solutions to improve efficiencies, operational control and accurate synchronization within your Wire Drawing Machine operations. System’s quality, reliability and flexibility give you the ability to adapt the changing market conditions now and in the future.

Features
  • Total Automation system with Advanced Electronic Control System which results in accurate Wire drawing
  • The tension of wire between the Rollers are used for drawing is Maintained constant by maintaining the position of dancer irrespective of the die size used
  • High dynamic response mitigates speed variation due to raw material variation
  • Winder and Unwinder control
  • SCADA based Monitoring and Controlling system 
  • User friendly HMI
  • Shift wise production report
  • Manual drawing option
  • Built-in diagnostic tools, graphics and reports
  • High speed operation with buffering to meet fast operation and accurate synchronization simultaneously
  • Factory tested integration
  • Simplified setup with standard solution based panel
Benefits
  • High speed stability
  • High torque accuracy gives precise synchronization
  • No manpower required as system designs on Automatic operations
  • Smooth acceleration and deceleration by VFD reduces mechanical stress on machine, which increases life of mechanical parts.
  • Better reliability, more uptime.
  • Wire Drawing mimic in SCADA gives better monitoring of Machine.
  • Trend and Alarm gives historical analysis for Machine performance.
  • Easy monitoring of each roller data includes Speed of machine, Production Data, Total KW Consumption, Unit/Kg consumption, Running Hour of machine.
  • Data logging and Report generation provides Flexibility to evaluate performance.
  • Appropriate displays are provided on the HMI unit to assist with pinpointing any faults.
  • Short Payback Period with better productivity, reduce energy consumption.
  • Quick and safe commissioning.
  • Minimized maintenance costs.
  • Qualified after-sales service by Amtech assistance.


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