Axpert-Opti power - An Advanced Control for Your Heater Elements

 

Axpert-Opti power

The High Performance Digital AC Power Controller

(Heater Controller)

Amtech, established in 1987 is a leader in Motor control, Power Quality, Industrial Electronics and automation.

Manufacturer of Power Electronics products like VFD, Soft Starters, AHF, AFC, STATCON, Heater Controller etc…

The Amtech Group's technical strength is its in-house R&D. we continuously thrive to provide latest technology meeting global quality and safety standards at competitive cost to our customers.

Axpert-Opti power Series AC Power Controller, also known as Heater Controller is a digital signal controller based high performance thyristorized fully programmable ac to ac power converter equipment.

It offers advanced features for control, protection, monitoring, diagnostics & communication for heater elements. Its advanced digital control eliminates the need for external PI Controller, external heater protection, meters etc.

Here is a brief information on some of the exciting features and functions of heater controller. Contact sales@amtechelectronics.com for more details or any of your requirement. 

Overview & Features

Features

32-bit Digital Signal Controller (DSC) for accurate control Range from 200...690 V, 3-phase voltage and 60...2400 A Phase Angle Firing & Burst (Zero Voltage) Firing Modes Voltage control, Current control & Power control operation

Suitable for Star (3S), Close delta (3D) & Open delta (6D) connected loads Can be controlled through Local, Terminal & Serial 3-phase control 3 CTs for current measurement and protection Well defined input (at top) and output (at bottom) termination for easy field connection In-built PLC function to solve the micro level of logic without external hardware 80-Character, 4-Line LCD display with 8-Key Keypad and 3-Status indication led for Start, Stop, Fault Auto Restart in case of fault 8-Programmable Digital Input with sink-source selection 4-Programmable Open collector Digital Output 3-Programmable potential free contact 4-Programmable Analog Input (0...10 V, 4...20 mA) 4-Programmable Analog output (0...10 V, 4...20 mA) RS-485 communication port –ModBus (RTU) as standard; Optionally Profibus-DP (Slave), DeviceNet, ControlNet, Ethernet and CANOpen available The powerful tool Axpert-CommunicatorTM allows you to monitor all parameters, download / upload parameters, fault history on your desktop remotely Voltage surge protection Conformal coating on all circuit boards (PCBs) as standard to protect against 3C3 environment MONITORING 3-phase Current 3-phase Input Voltage Output Voltage Line Frequency Active / Reactive Power Power factor Energy Meter (kWh / MWh) Heat sink Temperature (°C,°F) Conduction Time Run Time Fault History ADVANTAGES  Fine control of temperature using Phase Angle firing mode No moving parts that requires maintenance except fan which is easy to maintain Offer wide range of protection for heater element Ideal unlimited ON-OFF cycle in Burst firing mode compared to contactor based ON-OFF controller Offers wide range of network connectivity options LCD Display Click here to download the catalog Our Other Motor Control Offerings VFD & SOFT STARTER MVD ENGINEERED SYSTEM Amtech Advantage Innovative solutions designed, developed and manufactured by Indians, supporting "Made In India" Manufacturing excellence, fast turn around and best uptime provider More than 35 years of experience, highly qualified and experience professionals Prompt & Effective Customer services, network across the country Renowned consultant approval in various industries Wide installation base covering major industries and applications, more than 100,000 installations Quality system certified as per ISO 9001:2015 standard Strong understanding of the Indian and global market Core competence in Power Electronics and customized solutions Competitive pricing www.amtechelectronics.com

Amtech Electronics provide One stop solution for Power Quality

 

"Your One stop solution for Power Quality"

The use of sophisticated electronics equipment like Computers, DC Drives, Variable Frequency Drives, Thyristorised Heater Controllers, UPS, Switch Mode Power Supplies etc is increasing day by day in the industry.

These are non-linear loads and are responsible for harmonics generation. They draw non-sinusoidal current from the mains as compared to the linear loads like Incandescent lamps, Heating loads and Induction motor loads. They pose a big challenge for power quality.

The influence of the harmonics is not known to many and so this is neglected for quite some time. But they are responsible for,

• Overheating, burnout or generation of vibration and beat noise in capacitors, reactors, generators and transformers
• Overheating of neutral lines in 3-phase, 4-wire systems
• Responsible for malfunction of control circuits of rectifier controllers
• Nuisance tripping of protection relays and circuit breakers
• Disturbance in communication lines and audio equipment
• Deteriorate the computer performance
• Error in watt-hour meter

It is customer’s responsibility to maintaining current distortion within the acceptable levels (Std. IEEE-519), while the utility is responsible for limiting voltage distortion.

Amtech offeres a range of products and services for the power quality improvement, energy conservation, enhanced operational efficiency and reliability improvement.

Amtech Services:

• Harmonic audit and solutions to comply with global standards IEEE-519:2014, G5/4-1, GB/T 14549, IEC 61000-3-2, IEC 61000-3-4
• System design, optimization and pay-back analysis
• Consultancy for power quality improvement
• Installation and commissioning of harmonic filters
• Training in power quality and energy management
• Energy audit and solutions by experienced BEE certified professionals

The Axpert – Passive Harmonic Filter System is designed to suit the industrial applications for harmonic filtering. Harmonics are generated by non-linear loads connected across the line. Harmonics cause nuisance tripping of electronics devices and circuit breakers, program corruption or malfunction of PLCs,extensive heating of cables, busbars, transformers and motors.

Passive Harmonic Filters are tuned to the Harmonic frequencies to divert the harmonic frequency currents generated due to non-linear roads away from the power source.

Dynamic Voltage Compensators monitor and control voltage to sensitive equipment connected across the power grid. Often sensitive equipment such as induction motors industrial PCs, DCS etc. Malfunctions whenever there is a voltage sag or swell of 50% or more around its nominal value. This malfunctioning can lead to loss of production, waste of raw material and man-hours. Such voltage disturbances last for short periods often less than 10 to 15 cycles. In such cases a UPS becomes bulky and uneconomical solution. Servo stabilizers cannot give fast and sufficient correction. Other equipment such as transformers, tap changes, and line voltage conditioners do not have fast enough response and required power capacity. Hence under these conditions a Dynamic Voltage Compensator (DVC) is the only solution.

Inquiry :

Email : info@amtechelectronics.com

WhatsApp : https://wa.me/message/3GPE7HFOL55GK1

Web : www.amtechelectronics.com

Heater Controller Solution || Axpert-Opti power Series

Amtech Electronics (India) Ltd., a leading Indian manufacturer of AC Power Controller also known as Heater Controller. Our Axpert-Opti power Series product offers complete package of advanced features in control, protections, monitoring, diagnostics & communication for heater. Its advanced digital control eliminates the need for external PI Controller, external heater protection, meters etc.

The heater controllers are available from 7 kW to 4500 kW in 200 to 690 V, 3- Phase, 50/60 Hz.

The current rating is from 20 to 3900 A.

We also offer total Factory Built Solutions to customers in the field of Power Quality & Energy Conservation and Industrial Electronics.

We are a ONE STOP SOLUTION provider for all your Motor Control, Power Quality Products & customized Power Electronics Systems.

Get In Touch

Visit our Website: https://www.amtechelectronics.com/ && https://www.activeharmonics.com/

send your inquiry : sales@amtechelectronics.com ; info@amtechelectronics.com

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Solution for Motor Control, Power Quality, Paper Industry, Cement Industry, Sugar industry, Automation

 Amtech, a leading manufacturer & Supplier offers AC Drives, Variable Frequency Drive, VFD, Regen Drives, Soft Starters, Industrial Control Panels, AHF, AFC, Power Electronics products and Automation solutions.

ENERGY SAVING IN WASHING CYCLE PUMP

Industry : Paper 
Application : Washing Cycle Pump. 

Motor rating : AC Induction Motor, 3-Phase 

                        kW : 45 

                        Volt : 415 

                        RPM : 1470 

                        Hz : 50 

                        Amp : 78

Previous system: Motor was running on Star Delta Starter. 

Problem observed: 1. High maintenance cost. 

                                 2. Energy losses due to flow control by valve. 

Present system: Amtech Axpert-Eazy Series VFD , 55 kW Variable Frequency Drive used. 

                                                       + kW (Consumption)                     Valve Position 

Previous system (Without drive) :     40 kW                                                 90 % 

Open Present system (With drive) :  32 kW                                                 100 %

 Open System block diagram : 

Merits of new system : 1. Easy & smooth operation 
                                      2. Energy saving due to flow control by Variable Frequency Drive 

Economical analysis :

Energy consumption without VFD - P1 = 40 kW

Energy consumption with VFD - P2 = 32 kW

Energy saving per day ((P1 - P2) x 24) = 192 Units

Saving per day @ Rs. 8/- Unit = Rs. 1,536/-

Saving per crushing season (Approx. 300 Days) = Rs. 4,60,800/-

Total Solution For Motor Control

 Amtech`s team of professionals provides complete motor control solutions competent to meet the production trends and requirements resulting in efficient production at a mass scale.

400 V System (380 to 480 V),
0.75 kW (1 HP) to 2000 kW (2700 HP)
500 V System (500 to 600 V),
30 kW (40 HP) to 1800 kW (2415 HP)
600 V System (601 to 690 V),
37 kW (50 HP) to 2100 kW (2815 HP)

With Amtech solutions,

- Minimize wear & tear and save energy

- Optimize cost

- Achieve dynamic performance for demanding applications

- Achieve efficient operations

- Increase reliability 

https://www.amtechelectronics.com/

Solution Providing Quality Power

If You looking for variable frequency drives(VFD) Then www.amtechelectronics.com will always happy to help. Amtech`s is best known for there variable frequency drives(VFD) in india.

"World's Most Advanced User Friendly VFD"

Amtech Manufacturer Next Generation Axpert-Eazy+ Series Variable Frequency Drive.

3-phase, VFD Drive,

Axpert-Eazy+

400V System (380...480 V), 18.5...2000 kW (25...2700 Hp)

500V System (500...600 V), 30...1800 kW (40...2415 Hp)

600V System (601...690 V), 37...2100 kW (50...2815 Hp)

*improve Quality power

*Input reactors and filters

*Single phase input power

*Input and output transformers

*Low and high frequency output filters

*Output contactors

*Additional braking, up to 100% capacity

 

Amtech provides Headbox Automation Solution

 The function of the Headbox is to distribute the papermaking stock uniformly across the width of the wire section. The papermaking stock pumped in a pipe is converted to a uniform rectangular flow with absolutely the same flow rate and flow direction across the wire width. Papermakers adjust the jet-to-wire speed difference to fine-tune the paper structure. Jet velocity is governed by Headbox pressure. The "jet" is the narrow stream of papermaking furnish that comes out of the slice opening from the Headbox.

Features

• PLC based control system
• Precise Control of Root blower and Fan pump for jet velocity control
• Instrumentation viz. Level, Pressure
• Integration with QCS system
• Auto/Manual mode
• Synchronized operation with machine speed
• Easy operation and diagnostic
• Factory-tested integration
• User-friendly HMI
• Full motor protection

Benefits

• High Speeds
• Better Formation
• Low installation cost
• Improved paper quality and efficiency
• Easy & fast maintenance
• Field sensors of highest quality for precise control
• Minimum downtime -easy grade change
• Better basis weight profile without compromising fiber orientation profile
• Better reliability, more uptime
• Easy monitoring of Data
• Appropriate displays are provided on the HMI unit to assist with pinpointing any faults
• Quick and safe commissioning
• Minimized maintenance costs
• Qualified after-sales service by Amtech assistance

      Visit us:- http://www.amtechelectronics.com

    CONTACT INFO

    Address: E-6, GIDC Electronics Zone, Gandhinagar - 382 028, Gujarat , India .

    Phone: +91-79-23289101, 23289102, 23289103

    E-mail: info@amtechelectronics.com

Amtech | REDUNDANT VFD SOLUTION

                                 

The new generation of control system, developed by Amtech Electronics (India) Ltd, integrates the operation of Redundant VFD for critical applications.

This solution is used for critical applications where a single stoppage of VFD is not allowed as it results in huge loss of production and/or stoppage like in Power plant, Boiler, Spinning pump etc.

Amtech has designed and successfully installed Redundant VFD solution in many critical applications with complete engineered system. Solution takes only motor connection and speed reference from the field and rest all are factory programmed. This gives plug and play installation.

At times, your process needs bump-less transfer in no time without any major change in speed. Our system solutions equipped with state-of-the-art technology monitors the health of the VFD all the time and in an abnormal situation, transfers the control to the hot standby VFD in no time. The transfer will be so smooth at times, that even your control room will not be able to diagnose the transfer.

Features

• Redundant operation of VFD
• Cold and Hot standby operation
• Equal speed reference
• Bump-less transfer with speed tracking
• Failsafe and reliable transfer operation
• Speed reference loss detection
• Intelligent monitoring and controlling of all operation and interlocks
• Optional functionality for DOL running in case of both VFD failures
• Maintenance functionality by manually bump-less transfer to take one VFD in maintenance
• Factory tested solution
• User friendly system

Benefits

• Eliminates breakdown due to failure of one VFD
• Bump-less transfer gives jerk free operation during transfer
• Eliminates breakdown due to speed reference loss
• Reliable transfer with interlocks
• Continues energy saving, without any interruption
• Better reliability, almost 100% uptime
• Improved process flow and excellent value for money
• Low operating costs & minimized maintenance costs
• Quick and safe commissioning
• Qualified after-sales service by Amtech assistance

Major Application

• Boiler Fans like PA Fan / ID Fan / FD Fan
• Process Pumps – Viscose / Oil Pump
• Mining Application – Conveyor / Crusher
• Extruder Application – Aluminum / Plastic / POY
• Pharmaceutical / Drug manufacturing equipment

     Get In Touch, 

Visit our 

Website: https://www.amtechelectronics.com/

CONTACT INFO

Address: E-6, GIDC Electronics Zone, Gandhinagar - 382 028, Gujarat , India. Phone: +91-79-23289101, 23289102, 23289103

E-mail: info@amtechelectronics.com

www.amtechelectronics.com

Amtech:The All New NextGen Axpert-Opti torque Bypass Series High Performance Electronic Digital Soft Starter

Amtech has come up with all new NextGen Axpert-Opti torque Series Soft Starter because your induction motor deserves smooth starting and better protections.

The NextGen Axpert-Opti torque Series Soft Starters are designed, developed and manufactured in India by Indians for the World.

The high performance Soft Starters has many unique functions like advance integrated overload & overcurrent protections, motor PTC, 3-wire or 6-wire motor connections, choice of motor starting & stopping modes, motor control modes and all kind of metering. It is energy efficient design.

Use Axpert-Opti torque Soft Starter and forget your motor starting problems, mechanical wear and tear, breakdown and other worries.

OVERVIEW AND FEATURES OF SOFT STARTER SERIES                                      

WIDE VOLTAGE AND POWER RANGE

28...1065 A, 11...1000 kW

400 V Series: 200...480 V, 3-phase, 50/60 Hz

600 V Series: 380...690 V, 3-phase, 50/60 Hz

The Axpert-Opti torque series soft starters are high end industrial

grade product and comes with LED (or LCD) display with keypad

for wide range of parameter monitoring, adjustments and protections

BYPASS, INSIDE DELTA & INLINE MODE

The Soft Starter can be connected in both inline as well as inside delta configuration. When connected to the inside delta configuration, you can use it to control higher rating motor.

The bypass function is used to save more energy and switch the motor to contactor / relay. The soft starter continues to monitor the motor current and provides all motor protections like unbalance, ground fault, over current, overload protection even in bypass mode.

OPTIMUM CONTROL & PROTECTION

The high-end digital signal controller offers excellent control. The use of 3-phase control, monitoring the 3-phase current offers range of protections against overload conditions to ground fault conditions.

It comes with range of Configurable I/O, serial communication for remote monitoring, three starting modes, four stopping modes, integrated overload protection, kick start for heavy load conditions.

Built to comply with the global standards like UL 508, IEC 60947-4-2 and CE.

All the printed boards are conformal coated for protection against harsh environments.

EASY MONITORING

The Graphical display offers excellent monitoring of the operational parameters. The 9-key keypad is useful for easy navigation and parameter setting.

All the metering parameters like 3-phase voltage, 3-phase current, Line frequency, Active / Reactive power, Energy Meter (kWh and MWh), Number of starts per hour, Heatsink temperature in both degree C & F, Run time and Fault history are available on display.

COMPLETE PACKAGE SOLUTION                                                                                

Axpert-CSS Alpha

This is the highest value product for applications where "across-the-line (DOL)" starting capabilities are not required.
An AC-1 "Run-Rated" Bypass contactor is provided standard. Once the soft starter gets the motor “up-to-speed”, the motor is switched over to the bypass contactor and runs “across-the-line.”
The soft starter still monitors full operation of the motor and provides complete diagnostic protection.

Axpert-CSS Omega 

The Omega is the full-featured model that has features like the AC-3 "fully-rated” bypass contactor, external motor overload protection and the change from Soft Starter to "across-the-line (DOL)" operation via selector switch.

OUR OTHER MOTOR CONTROL OFFERINGS

                                                                       Amtech Advantage                                                 

• Innovative solutions designed, developed and manufactured by Indians, supporting "Made In India"

• Manufacturing excellence, fast turn around and best uptime provider

• More than 30 years of experience, highly qualified and experience professionals

• Prompt & Effective Customer services, network across the country

• Renowned consultant approval in various industries

• Wide installation base covering major industries and applications, more than 100,000 installations

• Quality system certified as per ISO 9001:2015 standard

• Strong understanding of the Indian and global market

• Core competence in Power Electronics and customized solutions

• Competitive pricing

Get In Touch,

Website: https://www.amtechelectronics.com/

Address: E-6, GIDC Electronics Zone, Gandhinagar - 382 028, Gujarat , India .

Phone: +91-79-23289101, 23289102, 23289103

E-mail: info@amtechelectronics.com