Monday, September 12, 2022

Are you looking for energy saving in application like Mono cable rope way on IM motor? AMTECH offers highly reliable Axpert system.

 Are you looking for energy saving in application like Mono cable rope way on IM motor? 

AMTECH offers highly reliable Axpert system.


Limitation of previous system:
In the previous arrangement, the motors were operated through VFD and were stopped through dynamic braking system which resulted in heavy energy loss.
It was not possible to operate the rope way above 31 Hz, speed was a limiting factor.
Drive used to trip frequently due to high amount of regeneration.
More Bucket loading time resulting in less rope way output.

Challenges:
  • Economical operation by reducing power consumption of rope way.
  • Rope way output is very less compared to capacity.
  • Frequent tripping of the drive due to very heavy regeneration.
  • Unable to operate rope way above 31 Hz.
Solutions:
  • AMTECH has supplied and commissioned 4Q drive to get over the problem of frequent tripping and prevent the wastage of regenerative energy.
  • Use of 4Q drive has resulted in increase of rope way output by 50 %. 
  • System runs smoothly as regenerative energy is diverted to another load.
  • It is possible to operate rope way at 46 Hz, considerably higher then the previous case.

Benefits:
  • Rope way output increased to 135 bucket / Hour (74 Ton / Hour) from 90 bucket / Hour (49 Ton / Hour)
  • There is energy saving of more than 20 kW.
  • Adequate motor protection.
  • Smooth operation results in increased life of mechanical and electrical parts.
AMTECH POWER PRODUCT OVERVIEW

                 DECS 150 WITH MOTORIZED VARIAC                                       

Redundant AVR system refers to the backup system, i.e., two AVRs used (master/slave
combination). Two types of redundant systems exist: 
1) Cold redundant and 2) Hot redundant

Cold redundancy is for non-critical processes where time is not a high priority and human intervention is acceptable. In this system if there is any failure occur then manually we have replace that faulty part and start again.

Hot redundancy offers instant process correction when a failure is detected. In this system there will be one standby system which will always follow the main controller so, in case any failure happen then standby system will take over.

Using a motorized variac to control the DECS-150 output is an example of cold redundancy, as human intervention is possible here.
Motor driven variacs are operated to maintain output voltage regulation as shown in figure. This scheme can handle heavy surge currents frequently used in industrial setting due to high surge capability.
The above figure shows the single phase motorized variac to be used for the DECS-150. The DECS-150 output is to be controlled.



NextGen Solutions for Pulp and paper Plant

The Covid-19 pandemic has put us all in very tragic situation. The way of working has changed. In this situation, it is very important to have access of your plant from the remote. Our NextGen solutions are best fit for the current situation.
The NextGen solutions are focused on, Maximizing Up time & productivity, Energy & Cost reduction, Consistent highest product quality, Enhancing efficiency & profitability and Optimizing use of resources.
Our solutions are energy efficient, improves power factor and reduces harmonics. You are rest assured that there will not be any penalty from the state electricity board.
The use of IIoT and Industry 4.0 gives total control in your mobile or desktop. Now it is easy to monitor and control your plant from remote (your office or home) as all the data are just finger tip away.


 
Amtech an Indian Multinational, for over 35 years has been providing Total Solutions in motor control, automation, power quality & energy conservation and industrial electronics to its most discerning clients in the paper industries. It is located in Gandhinagar, Gujarat.
For more information visit www.amtechelectronics.com or write to info@amtechelectronics.com

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